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Robotic systems - References

System installation

Laser welding in the nuclear industry

Place/year of installation:

Plzeň 2018

Technology:

Laser welding of neutronite (stainless + boron)

Application:

Laser welding of tubes for residual nuclear fuel

Components:

laser LASERLINE LDF 11kW,

head LaserTherm, track LaserTherm 5m,

Other:

Delivery of complete solution

Laser robotic workplace with uniaxial and biaxial positioner
Safety covering of power laser workplace

Production of loading device for welding hexagonal tubes

Place/year of installation:

Plzeň 2018

Application:

Laser welding of hexagonal tubes

Components:

Alu profiles, vacuum ejectors

Other:

Know-how and LaserTherm construction

Production of stitching jig
Production of welding jig

“Endless” laser welding of thin-walled tubes

Place/year of installation:

Lysice 2015

Technology:

Laser welding of thin-walled tubes

Application:

Laser butt welding of 0.13 mm thick material

Components:

laser IPG 1kW

scan head Scanlab

Other:

Guidance system on the seam Lasertherm WeldScan

Laser welding of thin-walled tubes
Laser welding of thin-walled tubes

Laser welding of stainless steel beer tanks

Place/year of installation:

Letiny 2018

Technology:

Scanning head for laser welding with filler wire

Application:

Laser welding of outer and inner surface

Components:

laser Laserline 4kW

scan head Scanlab

Other:

Own guidance system on the seam, adaptable quidance of filler wire

Laser welding of stainless steel beer tanks
Laser welding of stainless steel beer tanks

Robotic MIG/MAG welding of supporting elements for filtration technology

Place/year of installation:

Brno 2016

Technology:

MIG/MAG welding – Pulse, Coordinated motion

Application:

Welding of supporting elements for filtration technology

Components:

FANUC ARC Mate 100iC/8L, KEMPPI KempArc 350, Positioner FANUC 500 kg

Other:

Delivery including a loading device and debugging production

Robotic laser MIG/MAG welding
Robotic laser MIG/MAG welding

Process automation by robotic manipulation

Place/year:

Louny 2016

Technology:

Robotic manipulation, identification and loading

Application:

Robotic loading into the press a manipulation with valves

Components:

FANUC ARC Mate 0, handling pliers Lasertherm

Other:

Complete commissioning, 3 shift operation – automotive

Inserting valves into the press by a robot
Inserting valves into the press by a robot

Laser hardening and cladding

Place/year:

Varnsdorf 2013

Technology:

Laser cladding and hardening

Application:

Increasing the resistance of machine components by Stellit cladding

Components:

laser Laserline LDF 6000, robot Fanuc, 2x positioner Fanuc, load capacity 1500 kg

Other:

robot on 6 m linear axis Güdel

Laser cladding of stellite
Orbital laser cladding of stellite

Laser hardening and cladding

Date of installation:

June 2013

Place:

Ústí nad Orlicí

Laser type:

LDF 4000-40

Laser power:

4000 W

Technology:

Hardening, cladding

Robot type:

M-20iA

Positioner:

Fanuc, biaxial, load capacity 500 kg

Linear axis:

Güdel, 3000 mm

System installation
System installation

Robotic MIG/MAG welding of pressure vessels

Place/year of installation:

Chrást 2017

Technology:

MIG/MAG welding – Pulse, Wise

Application:

Welding of outer and inner surface of joins of pressure vessels

Components:

robot FANUC, welder KEMPPI, positioner LaserTherm

Other:

Delivery including manufacturing WPQR a WPS

Robotic welding of pressure vessels
Robotic welding of pressure vessels

Robotic MIG/MAG welding of industrial switchboards

Place/year of installation:

Pelhřimov 2018

Technology:

MIG/MAG welding – Pulse, Intelligent ARC control

Application:

Welding of various types of industial switchboards

Components:

robot FANUC, welder Migatronic, positioner FANUC, reil 9m LaserTherm

Other:

Burner calibration IR Vision

Robotic welding of industrial switchboards
Robotic welding of industrial switchboards

Single-purpose machine for laser welding of gun components

Place/year of installation:

Uherské Hradiště 2015

Technology:

Laser welding

Application:

Las. welding with min. thermal deformation

Components:

IPG 1.5 kW pulse, turntable and laser cell Lasertherm

Other:

Camera system for accurate part position detection

Laser welding of gun components
Laser welding with carousel insertion

Robotic MIG/MAG welding of axis of the cylinder

Place/year of installation:

Plzeň 2018

Technology:

Welding MIG/MAG

Application:

Welding of cylinder axis and surface of different diameters

Components:

FANUC ARC Mate, KEMPPI A7 450, table LaserTherm, drive Siemens

Other:

Turnkey delivery including automatic welding jigs

Positioning for welding rotating parts
Clamping for welding of axis of the cylinder

Laser welding of expanded metal

Place/year of installation:

Blatná 2018

Technology:

Laser welding by scanning head

Application:

Laser welding of expanded metal

Components:

Laser SPI 3kW, scan. head ScanLab, 4 posit. rotary table + laser cab

Other:

Cycle time cca. 15 s

Laser welding cell
Laser welding of expanded metal

MIG/MAG welding of the lift components

Place/year of installation:

2 x Robčice 2017 a 2108

Technology:

MIG/MAG welding

Application:

Welding of the lift components

Components:

FANUC ARC Mate 100iC/8L, KEMPPI A7 350, rotary table Lasertherm

Other:

Elimination of human factor, supply of two cells

MIG/MAG welding cell
Implementation proposal

Robotic MIG/MAG welding for small series production

Place/year of installation:

Horní Slavkov 2108

Technology:

MIG/MAG welding

Application:

Welding of parts / smaller series

Components:

FANUC ARC Mate 100iC/8L, KEMPPI A7 450,

Other:

Prepared for expansion with 1 axis positioner with tailstock for larger products

Robotic MIG/MAG welding workplace
MIG/MAG welding of assembly

Laser welding - single-purpose machine

Place/year of installation:

Velká Bíteš 2016

Technology:

Laser welding 1kW

Application:

Welding of the part of injection unit for VW a PSA

Components:

IPG YLS 1KW, single-purpose machine LaserTherm

Other:

Delivery including welding quality analysis (OK a NOT_OK)

Single-purpose machine for laser welding of parts
Laser welded final products

Mobile workplace for laser hardening

Place/year of installation:

Brno 2018

Technology:

Robotic laser hardening

Application:

Laser hardening of tools for tube benders

Components:

Mobile pallet Lasertherm, Laser Laserline 4kW, zoom optics, FANUC M20/35, 1-axis positioner FANUC 500 kg

Other:

Fully mobile workplace transportable VZV

Mobile laser hardening workplace
Mobile laser hardening workplace

Laser lettering of spark plug cases

Place/year of installation:

Tábor 2015

Technology:

Single-purpose machine with laser lettering

Application:

Laser lettering of plug cases

Components:

Module SPI, scan. head Scanlab, JÚS LaserTherm

Other:

Integration of the laser system into the the production line - turnkey project.

Laser lettering of spark plug cases
Laser lettering of spark plug cases

Robotic cells for study purposes

Place/year of installation:

Liberec 2018

Technology:

Robot with a simple gripper and accessories

Application:

Study robotic cell

Components:

FANUC LR Mate, Cognex vision system, SCHUNK gripper, Siemens PLC, conveyer

Other:

Delivery of 3 pcs of universal cells, Offline robot programming

Universal robotic cells pro study purposes
Robotic cell for study purpose

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